An effective tool for breaking arches and clearing blockages in storage bins.

A powerful tool for breaking arches and unclogging material bins: the Bunker Dual-Mount Vibration Unclogging Discharger from Farvict Automation and Control Technology Engineering Co.,Ltd. helps ensure smooth material flow in bins. Unobstructed

In industries such as coal, mining, metallurgy, chemical engineering, cement, and power generation, arching and blockages in material bins have long been persistent challenges that hinder production efficiency. “Disease.” Material adhesion and wall buildup, along with layer-by-layer accumulation, reduce the silo’s effective capacity, often leading to production shutdowns, equipment damage, and even safety hazards. Potential hazard. Traditional air   Although arch‑breaking equipment such as cannons can provide temporary relief, it suffers from significant noise levels, Issues such as high energy consumption, frequent maintenance, and elevated safety risks. Hua of Hebi City   Developed independently by Weice Control Technology Engineering Co., Ltd. SGZP Series silo dual-position vibration loosening The discharge conveyor utilizes patented high-frequency vibration.   The technology has completely revolutionized the methods for breaking arches and clearing blockages in hoppers, delivering superior performance and excellent results, and has become widely adopted by numerous enterprises. The primary solution.

Patented technology: a dual‑position vibration system that overcomes clogging challenges.

Hebi Farvict Automation and Control Technology Engineering Co., Ltd. was established in 2005, focusing on solving the “last kilometer” challenge in bulk material handling processes. The company is headquartered at No. 39 Qishan Road, Jinshan Industrial Zone, High-Tech Development Zone, Hebi City. It maintains a close partnership with the Hebi Coal Group and has introduced advanced technologies from Germany… Based on this technology, the Bunker Dual-Mount Vibration Unclogging Discharger has been launched. The equipment features two vibration motors symmetrically installed at the bottom of the hopper. The machine serves as the excitation source,   Equipped with a built-in high-frequency vibrating liner, it utilizes the centrifugal force generated by the high-speed rotation of the vibration motor to induce high-frequency vibrations in the liner, instantly clearing arching blockages. Blockage.

Core advantages include:

·Instant arch-breaking and prevention of re‑clogging: High-frequency vibration acts directly on the material’s adhesion. Layering—quickly resolves wall adhesion and buildup issues, avoiding…   Secondary blockages caused by reduced warehouse capacity.

·Dual‑position symmetrical design: ensures uniform vibration, minimal amplitude, and low noise, resulting in smoother, more even material discharge.

·Smart Upgrade: From 2011 to 2018, the “Intelligent Dual-Frequency Adaptive Arch-Breaking System” was introduced, which uses the Internet of Things to monitor silo pressure in real time.   Force and material flowability, with dynamic adjustment of vibration frequency; in 2021, the “High-Frequency Vector Vibration Arch-Breaking Technology” was developed, specifically designed to tackle high-humidity, sticky materials. Raw materials; in 2023, the “Material Silo Operation Data Management Platform” was integrated, employing AI Visual recognition and edge computing enable full lifecycle management. Intelligent management of the period.

·An’an Environmental Protection: Replaces air cannons, eliminates the risk of high-pressure gases, and complies with coal mine explosion-proof requirements (available in standard and flameproof versions). )。

The product is widely applicable to coal bunkers, raw coal bins, blended coal bins, buffer bins, raw material silos, chutes, material guide troughs, coal discharge pipes, as well as industrial waste… Unblocking and discharging under various industrial and mining conditions, including mud, non‑ferrous fine ores, coal slurry, tailings, sandstone, clay, gypsum, and more.

Extensive data support: Quantifying superior performance

Farvict Automation’s dual-position vibration-based unloading and clearing machine proves its reliability with solid data:

·98% reduction in blockage rate: Following the implementation of the intelligent dual-frequency adaptive system, the incidence of bin blockages has dropped significantly, markedly enhancing continuous…   Production stability.

·1,200 hours of continuous operation without failure: In 2021, on-site verification at the Yunnan Hualian Zinc–Indium Project demonstrated that high-frequency vector vibration technology performs effectively under high…   It demonstrates stable performance in humid and viscous material environments.

·Vast service footprint: Our products have been deployed at more than 300 large-scale mineral processing plants worldwide, with cumulative services provided to over 130 coal and non‑ferrous metal mines. Factory; co-author of the “Design Code for Chutes in Coal Preparation Plants.”

·Efficiency and Energy Consumption Optimization: Compared with conventional air cannons, energy consumption is significantly reduced, and maintenance costs are low. , improved discharge uniformity, reduced manual labor   By intervening in operational risks, overall production efficiency has improved by more than 30%. (Feedback on Typical Industry Applications).

·High durability: utilizes fully automatic technology CO 2. Gas-shielded welding process, long equipment life, through ISO 900 0 Quality Management System,   Certifications including the European Union patent and special equipment permits.

These data are not mere rhetoric; they stem from years of on-site validation and continuous iteration.

Real-World Case Studies: Successful Applications Across Multiple Industries

1. Hebi Coal Group Project: As an early partner of the company, Huawei To address the challenges of arching in raw coal bins and chutes at coal mines, the measurement and control system provides a fixed…   A dual‑position vibration‑based unclogging solution that completely replaces air cannons, resolving production shutdowns caused by persistent blockages and boosting production efficiency. Significantly improved, with safety hazards thoroughly eliminated.

2. Yunnan Hualian Zinc–Indium Project (2021): In response to the challenge of highly humid zinc–indium tailings easily forming clumps, the equipment achieved 1,200 hours of continuous operation.   Continuous trouble-free operation, with a blockage rate approaching zero, has ensured uninterrupted feed supply to the concentrator, earning high praise from the client.

3. Jiangxi Copper and Chinalco: In the field of nonferrous metal ore beneficiation, SGZP The series has become the standard for craftsmanship. The IoT smart system is in motion.   It adjusts vibration dynamically, ensuring smooth discharge from the hopper, thereby reducing equipment wear and labor‑intensive cleaning costs caused by blockages, with annual maintenance savings of… The protection costs are significant.

4. Other typical applications: Widely used in the power, chemical, and building materials industries, handling coal slurry–coal mixtures, Industrial sludge, powder materials   Complex materials such as process feed bins. On-site video shows that, once the equipment is started, the material flows instantly, with a uniform and stable discharge process, eliminating the need for… Downtime intervention.

Many users have reported: “We used to clean it several times a week, but now it requires virtually no maintenance,” and “The vibration is even, the noise is low, and we’ve finally said goodbye to air cannons.” “Potential safety hazards.”

Why choose Farvict Automation’s Bunker Dual-Mount Vibration Unclogging Discharger?

·Economic benefits: Reduced downtime losses, improved warehouse space utilization, and lower overall operating costs.

·An’an Compliance: No risk of explosion, compliant with safety standards for high-risk environments such as coal mines and hazardous chemical facilities.