A patented product for efficiently clearing arching and blockages in material bins.

An efficient tool for breaking arches and unclogging bunkers: the Bunker Dual-Mount Vibration Unclogging Discharger from Farvict Automation and Control Technology Engineering Co.,Ltd. in Hebi City helps keep bunkers flowing smoothly.   Unobstructed

In industries such as coal, mining, metallurgy, chemical engineering, cement, and power generation, arching and blockages in material bins have long been persistent challenges that hinder production efficiency. “Disease.” Material adhesion and wall buildup, along with layer-by-layer accumulation, reduce silo capacity, often leading to production shutdowns, equipment damage, and even safety hazards. Potential hazard. Traditional air   Although arch-breaking equipment such as cannons can provide temporary relief, it suffers from significant noise levels, Issues such as high energy consumption, frequent maintenance, and elevated safety risks. Hua of Hebi City   Developed independently by Weice Control Technology Engineering Co., Ltd. SGZP   Series silo dual-position vibration loosening The discharge conveyor utilizes patented high-frequency vibration.   The technology has revolutionized the method of arch-breaking and flow‑assisting in hoppers, delivering outstanding performance and excellent results.

Patented technology: a dual‑position vibration system that overcomes clogging challenges.

Hebi Farvict Automation and Control Technology Engineering Co., Ltd. was established in 2005, focusing on solving the “last mile” challenge in bulk material handling processes.   The company is headquartered at No. 39 Qishan Road, Jinshan Industrial Zone, High-Tech Development Zone, Hebi City. It maintains close cooperation with the Hebi Coal Group and has introduced advanced technologies from Germany… Based on this technology, the Bunker Dual-Mount Vibration Unclogging Discharger has been launched. The equipment features two vibration motors symmetrically installed at the bottom of the hopper. The machine serves as the excitation source,   Equipped with a built-in high-frequency vibrating liner, it utilizes the centrifugal force generated by the high-speed rotation of the vibration motor to induce high-frequency vibrations in the liner, instantly clearing blockages and arching.   Blockage.

Core advantages include:

·   Instant arch-breaking and prevention of re‑clogging:   High-frequency vibration acts directly on the material’s adhesion. Layering—quickly resolves wall adhesion and buildup issues, avoiding…   Secondary blockage caused by reduced warehouse capacity.

·   Dual-position symmetrical design:   Uniform vibration, small amplitude, and low noise ensure smoother, more even material discharge.

·   Intelligent Upgrade: From 2011 to 2018, the “Intelligent Dual-Frequency Adaptive Arch-Breaking System” was introduced, which utilizes IoT to monitor silo pressure in real time.   Force and material flowability, with dynamically adjustable vibration frequency; in 2021, the “High-Frequency Vector Vibration Arch-Breaking Technology” was developed, specifically designed to tackle high-humidity, sticky materials.   Raw materials; in 2023, an integrated “Material Silo Operation Data Management Platform” was adopted, utilizing… AI Visual recognition and edge computing enable full lifecycle management.   Intelligent management of the period.

·   Safety and Environmental Protection: Replaces air cannons, eliminates the risk of high-pressure gases, and complies with coal mine explosion-proof requirements (available in standard and flameproof versions). )。

The product is widely applicable to coal bunkers, raw coal bins, blended coal bins, buffer bins, raw material silos, chutes, material guide troughs, coal discharge pipes, as well as industrial waste…   Unblocking and discharging under various industrial and mining conditions, including mud, non-ferrous ore fines, coal slime, tailings, sandstone, clay, gypsum, and more.

Data-Driven: Quantifying Exceptional Performance

Farvict Automation’s dual-position vibration-based unloading and clearing machine proves its reliability with hard-core data:

·   Clogging rate reduced by 98% :After implementing the intelligent dual-frequency adaptive system, the incidence of hopper blockages has dropped significantly, markedly improving continuous…   Production stability.

·   1,200 hours of continuous operation without failure: In 2021, field validation at the Yunnan Hualian Zinc–Indium project demonstrated that high‑frequency vector vibration technology performs effectively under high…   It demonstrates stable performance in humid and viscous material environments.

·   Extensive service footprint: Our products have been deployed at more than 300 large-scale mineral processing plants worldwide, with cumulative services provided to over 130 coal and non‑ferrous metal mines. Factory; co-author of the “Design Code for Chutes in Coal Preparation Plants.”

·   Efficiency and Energy Consumption Optimization:   Compared with traditional air cannons, it significantly reduces energy consumption and lowers maintenance costs. , improved discharge uniformity, reduced manual labor   By mitigating operational risks, overall production efficiency has improved by more than 30%. (Feedback on Typical Industry Applications).

·   High durability: Fully automated CO 2  Gas-shielded welding process, long equipment life, through ISO 9000   Quality management system,   Multiple certifications, including the European Union patent and special equipment permits.

These data are not mere rhetoric; they are the result of years of field validation and continuous iteration.

Real-World Case Studies: Successful Applications Across Multiple Industries

1.  Hebei Coal Group Project:   As an early partner of the company, Huawei To address the challenges of arching in coal mine raw coal bins and chutes, the measurement and control system provides a fixed…   A dual‑position vibration‑based unclogging solution that completely replaces air cannons, addressing production stoppages caused by persistent blockages and boosting production efficiency.   Significant improvement, with safety hazards eliminated.

2.  Yunnan Hualian Zinc–Indium Project (2021):   Faced with the challenge of high-humidity zinc‑indium tailings easily forming lumps, the equipment achieves 1,200 hours of continuous operation.   Continuous trouble-free operation, with a blockage rate approaching zero, has ensured uninterrupted feed supply to the concentrator, earning high praise from the client.

3.  Jiangxi Copper and Chinalco: In the field of nonferrous metal ore beneficiation, SGZP   The series has become standard equipment for craftsmanship. The IoT smart system is in motion.   It adjusts vibration dynamically, ensuring smooth discharge from the hopper, thereby reducing equipment wear caused by blockages and lowering manual bin-cleaning costs, with annual maintenance savings of...   The protection costs are significant.

4.  Other typical applications:   It is widely used in the power, chemical, and building materials industries, handling coal slurry–coal mixtures, Industrial sludge, powder materials   Complex materials such as process feed bins. On-site video shows that, once the equipment is started, the material flows instantly, with a uniform and stable discharge process, eliminating the need for…   Downtime intervention.

Multiple users have reported: “We used to clear out inventory several times a week, but now there’s virtually no maintenance required,” and “The vibration is even, the noise is minimal, and we’ve finally said goodbye to air cannons.”   “Safety hazards.”

Why choose Farvict Automation’s Bunker Dual-Mount Vibration Unclogging Discharger?

·   Economic Benefits: Reduce downtime losses, improve warehouse space utilization, and lower overall operating costs.

·   Security and Compliance: No risk of explosion, compliant with safety standards for high‑hazard environments such as coal mines and hazardous chemical facilities.